Best P-20 Die Steel & Tool Steel Manufacturers in Mumbai – Premium Quality Suppliers
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P-20 Grade Introduction:
P20 is a versatile alloy tool steel known for its good machinability, even in a hardened and tempered state with a Brinell hardness of around 300. It provides an excellent polished finish, making it widely used in the manufacturing of machine-cut plastic molds and casting dies. P20 steel is typically supplied in a hardened and tempered condition, making it ready for machining with good wear resistance. For enhanced surface hardness, case hardening or nitriding can be applied. A sulfur-enriched version, P20S, improves machinability, while the P20N (1.2738) variant offers better through hardenability for larger sections.
P-20 Steel Applications:
P20 tool steel is ideal for creating plastic molds and is frequently used in the following applications:
- Die holders
- Zinc die casting dies
- Backers and bolsters
- Injection molds
- Shafts, rails, and wear strips
P-20 Equivalent Grades:
Country | USA | Germany | GB/T |
---|---|---|---|
Standard | ASTM A681 | DIN EN ISO 4957 | GB/T 1299 |
Grades | P20 | 1.2311 | 3Cr2Mo |
Chemical Composition of P-20 Steel:
Element | Content (%) |
---|---|
Carbon (C) | 0.28 – 0.40 |
Silicon (Si) | 0.20 – 0.80 |
Manganese (Mn) | 0.60 – 1.00 |
Phosphorus (P) | Max 0.03 |
Sulfur (S) | Max 0.03 |
Chromium (Cr) | 1.40 – 2.00 |
Molybdenum (Mo) | 0.30 – 0.55 |
Copper (Cu) | 0.25 |
Mechanical Properties of P-20 Steel:
Property | Metric | Imperial |
---|---|---|
Hardness, Brinell (typical) | 300 | 33 |
Hardness, Rockwell C (typical) | 30 | 30 |
Tensile strength, ultimate | 965 – 1030 MPa | 140,000 – 150,000 psi |
Tensile strength, yield | 827 – 862 MPa | 120,000 – 125,000 psi |
Elongation at break (in 50 mm) | 20% | 20% |
Compressive strength | 862 MPa | 125,000 psi |
Charpy impact (V-Notch) | 27.1 – 33.9 J | 20 – 25 ft-lb |
Poisson’s ratio | 0.27 – 0.30 | 0.27 – 0.30 |
Elastic modulus | 190 – 210 GPa | 27,557 – 30,457 ksi |
Heat Treatment of P-20 Steel:
P20 steel undergoes carburization at 871 – 899°C (1600 – 1650°F). After carburizing, the steel is hardened by heating to 816 – 871°C (1500 – 1600°F) for 15 minutes, followed by oil quenching.
Hardening of P-20 Steel:
For hardening, heat the steel evenly to 820 – 840°C until thoroughly heated and then quench in oil.
Tempering of P-20 Steel:
Tempering involves heating the steel uniformly and soaking at the tempering temperature for a minimum of one hour per 25 mm section, allowing it to cool in still air.
Tempering Temperature (°C) | Hardness (HRC) | Tensile Strength (N/mm²) |
---|---|---|
100°C | 51 | 1730 |
200°C | 50 | 1670 |
300°C | 48 | 1570 |
400°C | 46 | 1480 |
500°C | 42 | 1330 |
600°C | 36 | 1140 |
Physical Properties of P-20 Steel:
Property | Metric | Imperial |
---|---|---|
Density | 7.85 g/cm³ | 0.284 lb/in³ |
Thermal Properties of P-20 Steel:
Property | Metric | Conditions (T°C) |
---|---|---|
Thermal expansion | 12.8 x 10⁻⁶/°C | 20 – 425°C |
Forging of P-20 Steel:
To forge P20 steel, heat it slowly and uniformly, starting at 1050°C. Do not forge below 930°C. After forging, the steel should be cooled very slowly.
Stress Relieving of P-20 Steel:
Stress relieving is recommended after heavy machining. Heat to 460 – 500°C, soak thoroughly, and allow it to cool in air to relieve machining stresses.
Normalizing of P-20 Steel:
P20 steel is normalized at 900°C to improve machinability.
Annealing of P-20 Steel:
P20 steel should be annealed by heating uniformly to 770 – 790°C, then soaking well and cooling slowly in a furnace.
Machinability of P-20 Steel:
P20 tool steel offers excellent machinability, rated at approximately 80% of water-hardening steels.
Welding of P-20 Steel:
P20 steel can be welded using conventional welding methods, ensuring that proper preheating and post-weld heat treatment are applied to avoid cracking.
This alloy tool steel is highly favored for mold-making and offers a balance of toughness, machinability, and wear resistance. Its popularity in the plastic molding industry is due to its ability to be polished to a high finish and its availability in pre-hardened conditions.
Titan Steel & Engineers Related Products:
Carbon Steel, Alloy Steel, Bright Steel, Spring Steel, Die Steel & Tool Steel, Special Alloy Steel
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