Description
SAE 4140 is a chromium-molybdenum alloy steel known for its strength, toughness, and wear resistance. It offers good resistance to atmospheric corrosion and fatigue, making it versatile for a wide range of industrial applications.
SAE 4140 Applications:
This steel grade is often used in the aerospace, automotive, oil, gas, and agricultural industries. Typical applications include:
- Forged gears and shafts
- Spindles
- Fixtures and jigs
- Collars
SAE 4140 Equivalent Grades:
- USA: ASTM A29 (4140)
- DIN: 42CrMo4/1.7224
- BS: BS 970 (805M20)
- Japan: JIS G4105 (SCM440)
Chemical Composition:
Element | ASTM A29 (%) | EN 10250 (%) | JIS G4105 (%) |
---|---|---|---|
C | 0.38-0.43 | 0.38-0.45 | 0.38-0.43 |
Mn | 0.75-1.00 | 0.60-0.90 | 0.60-0.85 |
P | 0.035 max | 0.035 max | 0.030 max |
S | 0.040 max | 0.035 max | 0.030 max |
Si | 0.15-0.35 | 0.40 max | 0.15-0.35 |
Cr | 0.80-1.10 | 0.90-1.20 | 0.90-1.20 |
Mo | 0.15-0.25 | 0.15-0.30 | 0.15-0.30 |
Mechanical Properties:
Property | Metric | Imperial |
---|---|---|
Tensile strength | 655 MPa | 95,000 psi |
Yield strength | 415 MPa | 60,200 psi |
Elastic modulus | 190-210 GPa | 27,557-30,458 ksi |
Hardness, Brinell | 197 | 197 |
Heat Treatment:
- Hardening: Heat to 840-875°C, quench in oil, water, or polymer.
- Tempering: Reheat to 550-700°C, cool in still air.
- Annealing: Heat to 872°C, slowly cool in the furnace.
Physical Properties:
Property | Metric | Imperial |
---|---|---|
Density | 7.85 g/cm³ | 0.284 lb/in³ |
Melting point | 1416°C | 2580°F |
Forging Properties:
Forging should be performed between 1200°C and 900°C. Slow cooling in oil or water is recommended.
Machinability:
SAE 4140 offers good machinability, especially in the annealed condition, with a machinability rating of 65%.
Welding:
Conventional welding techniques can be used, though welding in the heat-treated condition may affect mechanical properties. Post-weld heat treatment is recommended to restore original strength.
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